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Quad Fuel Pump Assem, Universal 4xW525

Item #: QFPA-UV-2100

This is an obsolete Item
*** BUILT TO ORDER — ASSEMBLY TIME REQUIRED ***
Components are typically in stock, but these modules are custom-configured to your specifications. Not an off-the-shelf item.
E85 Compatible 2100 LPH Max Vapor-Proof

Universal 1-4 Pump Fuel Cell Module

Racetronix introduces the ultimate solution for high-horsepower fuel delivery: the Universal 1-4 Pump Fuel Cell Module. Engineered with a modular 6061-T6 aluminum design, this assembly is the simplest and most cost-effective way to supply massive fuel volume to modern street cars and hardcore racing applications. It is the perfect choice for drag-n-drive enthusiasts, allowing for dedicated "drive" and "race" pump stages within a single unit, eliminating complex external manifolds and potential leak points.

CORE SPECIFICATIONS
Modular Capacity: Supports 1, 2, 3, or 4 pumps using interlocking stacking brackets.
Massive Flow: Engineered to handle up to 2100 LPH.
Premium Construction: CNC machined from 6061-T6 aluminum and fully anodized for maximum protection and total E85 compatibility.
No-Weld Install: Two-piece underside flange sandwiches the tank top, eliminating receptor bungs or welding.
Proprietary Sealing: Specialized vapor-proof seals with no grommets for a 100% odor-free trunk mount.
Performance Plumbing: Features an ORB-10 discharge and ORB return port to negate flow loss.

COMPONENT ITEM LISTING

  • Anodized Manifold Hat: Integrated distribution manifold, 6-position Apex 2.8 bulkhead, and Bronze Grounding Stud.
  • Billet Fill Cap: O-ring sealed for 100% vapor containment.
  • Custom Support Shaft: 1/2" Stainless Steel shaft, precision-cut to your specific tank depth.
  • Compression Locking: SS shaft collars for secure height adjustment.
  • Split-Ring Backup Plates: Heavy-duty internal retainers for even tank clamping load.
  • Modular Brackets: Configuration-specific brackets and spacers for unused slots.
  • Perimeter Gasket: High-grade fuel-resistant gasket.
  • IQPH-C6 Intermediate Harness: Fully populated 4-wire bonded ground ring terminal with 10-gauge feeds.
  • High-Flow Fuel Tubes: Conductive Nylon convoluted tubes with quick-connect fittings.
  • Internal Wiring Loom: Made-to-order harness pinned for your specific configuration.
  • Pre-Wired Pumps & Socks: Choice of 1–4 pumps (RXP/Walbro) with compatible filters.
  • Hardware Kit: 12 Stainless bolts with 12 PTFE Sealing Washers.

TECHNICAL AMPERAGE GUIDANCE (SINGLE PUMP)

Pump Model Voltage 43.5 PSI 60 PSI 70 PSI 80 PSI
RXP-25513.5V8.0A10.0A11.0A12.0A
RXP-25516.0V10.0A12.5A13.8A15.0A
RXP-34013.5V12.0A14.0A15.5A17.0A
RXP-34016.0V15.0A17.5A19.4A21.3A
Walbro 450 (F90000274)13.5V14.1A16.4A17.8A19.1A
Walbro 450 (F90000274)16.0V17.6A20.5A22.2A23.9A
Walbro 525 (F90000285)13.5V16.5A19.2A20.8A22.5A
Walbro 525 (F90000285)16.0V20.6A24.0A26.0A27.8A
IMPORTANT WIRING NOTICE: The technical staging logic and sequential functionality described below are predicated on the use of Racetronix Plug-and-Play Harness Solutions.

For customers choosing to build their own custom relay systems, the following connector sets are available to maintain interface integrity:
  • Direct-to-Hat Connection: Use RCS-086 (6-way Apex 2.8 Female) to plug directly into the fuel cell module bulkhead.
  • Intermediate Harness Interface: We highly recommend using our IQPH-C6 intermediate harness for its critical reliability and grounding construction. To interface your DIY relay harness with the 10-pin end of the IQPH-C6, use connector set RCS-099.

TECHNICAL Q&A

1. Is the 12-bolt mounting pattern standard?

A: Yes, it is fully compatible with Racetronix 5/10/15 gallon cells. A dimensional template is provided below for custom-fabricated tanks.

2. How do I ensure the module fits my specific tank depth?

A: Provide your tank depth, and Racetronix will custom-cut the support rod at no additional charge for optimal placement.

3. How secure is the vapor seal for interior mounting?

A: Total vapor containment is achieved via no-grommet seals, O-ring sealed fill caps, and fluorosilicone electrical seals.

4. Can I run a mix of different pump sizes?

A: Yes. The modular design supports mixing RXP turbine or DCSS turbine pumps for staged configurations.

5. Should I run all four pumps at the same time?

A: No. We recommend sequential activation via pressure switches or Ground Control Loops to reduce heat and power draw.

6. Does the module include a fuel level sensor?

A: No. The bracket is an optional add-on. We review compatibility with your gauge cluster and resistance range directly.

7. What size fuel lines and regulator should I use?

A: A -8AN PTFE feed is minimum. For quad-pump configurations, a -10AN or -12AN PTFE feed is recommended. The ORB-10 manifold discharge ID is closer to a -12 hose, making our specific fittings ideal for high flow.

8. Should I use the Walbro 535L (F90000295) in this module?

A: No. Lack of an internal check valve will cause fuel to backflow when other pumps are active. We recommend the 525L (F90000285) instead.

9. What are the electrical requirements for a quad-pump system?

A: At 13.5V, draw can be 80–90A. On 16V systems, it can exceed 110A. Ensure all wiring and relays are sized accordingly.

10. What alternator is recommended?

A: We highly recommend Mechman alternators for superior current output and voltage stability in high-performance racing environments.

11. Which Racetronix harnesses and switches are recommended?

A: We offer three heavy-duty harnesses: UDPH-005 (Double), UTPH-3P (Triple), and UQPH-4P (Quad). Use our Interface Harnesses and Pressure Switches for sequential staging.

12. What is the 100 HP transitional rule for staged pump systems?

A: To ensure a seamless transition, Racetronix recommends a **100 HP transitional overlap** as the absolute minimum. In high-horsepower applications with **rapid boost ramps**, this buffer should be increased to account for the pump's **mechanical ramp-up time**. Activating a secondary pump too late results in a **lean condition (under-fueling)**. Activating it too early can cause a **momentary pressure surge (over-fueling)**. Staging with an appropriate buffer ensures pressure remains constant before the engine demands the extra volume.

13. What is the "Quad Intermediate Harness" and why is it required?

A: The IQPH-C6 Intermediate Harness is the critical link between the fuel cell module and our heavy-duty relay harnesses. Because of the pin count limitation in the 6-position Apex 2.8 bulkhead, the four 10-gauge ground wires are bonded to a heavy-duty ring terminal that bolts directly to the bronze grounding stud on top of the hat. Once grounded, these wires root back into the harness loom and exit through a 10-position Apex connector at the opposite end, ensuring a fully integrated power and ground circuit. It also features a GT280 Metri-Pack breakout for level sensor integration and a universal positive trigger wire.

14. If I start with two pumps, do I need to change this harness when I upgrade to four?

A: No. The IQPH-C6 is fully populated to support four pumps from day one. Even if you are currently only using a double relay harness, the intermediate harness is ready for an upgrade. You can add more pumps or swap to a larger relay harness later without touching the wiring on top of the fuel cell, providing a simple, modular upgrade path.

15. How does the trigger logic work for staging multiple pumps?

A: Our system uses a **Gray Positive Trigger Wire** to supply power to all relays simultaneously (typically triggered by the primary fuel pump output from your PCM). Staging is managed via **Ground-Side Control**:

  • Primary Pump: The Ground Control Jumper remains plugged in, providing a constant ground so the pump runs as soon as the PCM sends the positive signal.
  • Auxiliary Pumps: These Ground Control Jumpers are removed, and the ground side is interfaced with auxiliary PCM outputs or pressure switches for sequential activation.
WARNING: Do not operate the vehicle with all ground jumpers installed for normal use. This creates excessive current draw and introduces a tremendous thermal load into the fuel. All-jumpers-in is for individual circuit testing or emergency bypass only.

16. Can I swap which pump is the "Primary" unit or use a dedicated backup?

A: **Yes.** By moving the Ground Control Jumper to a different circuit's connector, you instantly designate that pump as the primary unit. This allows you to rotate the primary designation for **even runtime** across all pumps. Furthermore, you can equip a "backup" pump that is pre-plumbed and pre-wired but inactive. If a primary pump fails, you can move the Ground Control Jumper to the backup circuit to restore fuel flow instantly—a massive fail-safe for endurance racing and "drag-n-drive" events.